November 23, 2019

Easy Rotor Control(ERC) and Yaesu G-450A setup

After I ordered the Flex, I wanted a way to move the antenna when I wasn’t in the shack. The are some after marker rotor controllers but they are pretty expensive and don’t get the best of reviews. I considering building one out of Arduino following some plans from K3NG. It looks like a fun project but I would want a spare rotor to test with (I looked at the last ham fest but the prices weren’t great on the ones I saw). So I searched for alternatives and found the Easy Rotor Control, ERC v4. I bought the kit version from Vibroplex, which is the US distributor. It arrived 3 days after I ordered it, no tracking was provided. This kit is a board that installs into my Yaesu G-450A to give it a USB port.

Parts for the ERC v4

It comes with a CD containing the documentation. My shack computer is my last PC that will probably have a CD drive, the instructions are online also. The instructions are not step by step, but a list of parts and a labeled diagram of the board. It’s been awhile since I soldered, but I fell right back into it after a few pins. I had some cold solder joints on the USB daughter board (which was the first thing I soldered). After fixing those the board completed the tests using the program on the CD.

Populated board, basically a microcontroller, USB interface and 3 relays.

I planned to mount the board in the rotor control case. The board comes with a sticker to show you where to drill.

Here the hole’s have been drilled. I used a Harbor Freight step bit for the big hole.
Everything fit nicely and it doesn’t look too bad.

While I was in there I added an azimuthal projection map insert so I aim it better. It’s $15 from axelsandantennas.com (Website no longer available unfortunately). It arrive 5 days after I ordered it as it’s custom made to your QTH. Don’t forget to note where your antenna is pointing before you remove the pointer.

Azimuthal Projection Map insert

There’s 5 wires that need to be connected to the ERC. This was the least fun part of the project as there wasn’t a lot of slack available. I added some extension splices in to make it a litter easier.

Finished wiring

A calibration the needs to be done after it’s completed. Basically run the rotor to both extremes, then 30 degree steps through one rotation so that it can calculate the voltages. I then hooked it into N1MM’s rotor control and did a few contacts in CQ WW CW. I’d recommend this project to anyone with some soldering skill and a drill, who wants a computer interface to their antenna rotator.


Manual with schematic for the G-450A, most of the manuals I’ve seen don’t have the schematic.

Comments

3 thoughts on “Easy Rotor Control(ERC) and Yaesu G-450A setup

  1. Hello,
    I am trying to wire up my ERC-4 USB to my YAESU G-450A, but am a little confused on which “solder blobs” I connect up to for the left and right switches. Can you please send me a picture of which points I need to tap into?

    And I’m going to need to buy more wire. Is AWG20 sufficient?

    THX & 73, Mike
    NG1M

    1. NG1M,

      I had the same problem and with a voltmeter, trial and error I figured it out.
      CW Blue 1 Terminal block to bottom tab of S2 Right Switch
      CW Blue 2 Terminal Block to top tab of S2 Right Switch
      CCW Yellow 1 Terminal Block to CW Blue 1 Terminal Block
      CCW Yellow 2 Terminal Block to Top Tab of S3 Left Switch

      Works like a charm now – 73 Chris de WX7V

  2. Hello, I’m considering this rotor for my first ham station using 5h3 Octopus 4 band horizontal Won’t move forward without assurance I have all ( including a clear wiring diagram) the items necessary to connect, test, then install it 20 ft in the air. Where can I find a schematic? KC1QOB
    73. John

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